CSA Group Custom Cable Standards and Certification

CSA Group provides standards, testing, and certification services for custom cables, ensuring products meet applicable safety and performance standards.

Custom Cable Certification Services:

• Safety testing to UL, CSA, and IEC standards

• Performance testing for electrical and mechanical characteristics

• Flame testing for fire safety compliance

• Environmental testing for moisture, temperature, and chemical resistance

• Materials testing for regulatory compliance (RoHS, REACH)

Standards for Custom Cables:

• UL 758: Appliance Wiring Material

• UL 62: Flexible Cords and Cables

• CSA C22.2 No. 210: Appliance Wiring Material

• IEC 60332: Flame test for cables

• IEC 60502: Power cables

Certification ensures that custom cables meet applicable safety and performance standards for their intended applications .

Industry Summary

The international custom specialty cable industry in 2026 is characterized by:

1. PLTC-ER Approval and Hybrid Designs: BizLink's hybrid motor cable with PLTC-ER approval demonstrates the trend toward open-lay, combined power/data cables that reduce installation costs and complexity .

2. Underwater and Subsea Customization: Mipri, HYSF Subsea, and NOVACAVI deliver custom underwater cables with hydrolysis-resistant materials, custom overmolding, and specialized connector configurations for offshore and marine applications .

3. Offshore Wind Infrastructure: JDR Cable Systems' new Blyth plant expands capacity for custom inter-array and export cables for offshore wind projects, with higher voltage classes up to 300 kV .

4. Medical Device Custom Cables: ISO 13485 certified custom cable assemblies with biocompatible materials and sterilization compatibility support medical device applications .

5. Robotics and Automation Cables: Custom high-flex cables for robotics require millions of bend cycles, torsion resistance, and hybrid power/data designs.

6. Cable Harness Services: LAPP and other manufacturers offer full-service custom harness capabilities from prototype through volume production with testing and documentation .

7. Harsh Environment Solutions: Custom cables for extreme environments require specialized materials for high temperature, chemical resistance, high pressure, and continuous motion.

8. Certification and Standards: CSA Group provides safety and performance certification for custom cables, ensuring compliance with UL, CSA, and IEC standards.

9. Connector Supplier Directory: The Connector Supplier custom cable assembly directory connects designers with manufacturers for application-specific solutions .

10. Diverse Applications: Custom specialty cables serve aerospace, medical, industrial automation, underwater, automotive, LED lighting, RF, and high-temperature applications